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Pentagro × São Martinho

A.V.A: industrial training with a digital twin

A white-label immersive training platform that faithfully simulates the industrial plant for operators in the sugar and bioenergy sector.

Client
Pentagro × São Martinho
Service
Full stack and industrial simulation
Year
2024

Overview

AVA (Virtual Learning Environment) is an immersive training platform for plant operators, already used by major players such as Grupo São Martinho.

It combines the Pentagro Digital Twin with a supervisory interface identical to the real plant. Trainers can create scenarios with critical events, interlocks and operational phenomena, with multiple simultaneous users, in real time or accelerated mode.

Under the hood: a configurable state machine, event logic based on plant variables and a flexible model of inputs, outputs, calculations and triggers.

Intelligence in the project

The digital twin reproduces the plant’s behavior so operators can practice critical decisions without risk. AI agents supported test scenario generation, code review and documentation of the state machine.

What we did

  • Digital twin
  • Simulation
  • React
  • Node.js
  • Event-driven architecture
  • White label
  • AI agent–assisted development

Results

Fidelity to the industrial environment
100%
Possible simulation scenarios
100+
Training availability
24/7

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